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There are multiple process design questions that must be answered to
properly define a steam stripping application, such as: What impact will
the hydrocarbons and their range of respective concentrations have on
the separation? Does the wastewater have a foaming tendency? Does the
wastewater tend to foul equipment? The answers to these questions can be
developed through pilot testing.
By processing drum quantities of ‘actual’ wastewater, developed in
our customer’s processes, a real world understanding of the stripping
process characteristics (foaming tendency, fouling propensity, impact of
‘bad players’ and overall operating stability) can be determined. Often,
several different wastewater feeds are provided, representing a range
of worst case conditions for design.
Pilot plant equipment setups are customized for each of our clients’
unique steam stripping applications. Test plans are established, with
the input of our clients, to maximize the benefit of the development
activities. All while, KMPS’s process development capabilities and
insightful pilot plant staff strive to answer the design questions of
your wastewater stripper application. |
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What is Steam Stripping? |
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| Steam stripping, also known as steam distillation, is an
economic method of cleaning up plant wastewater. It is a multistage
continuous distillation process where steam is used as a stripping
gas to remove hydrocarbons from dischargeable wastewaters.
Steam stripping is a common mass transfer technique implemented
to meet EPA regulations such as PEG and NESHAP; including HON and
MON. Volatile organic compounds (VOC’s) can easily be stripped from
an aqueous stream if they have lower boiling points than water or if
they have limited solubility in water. Once stripped from the
wastewater, VOC’s can be concentrated in the rectification section
of the column, reducing the volume of VOC’s sent to disposal.
Below is a partial list of compounds that KMPS
has successfully removed with steam strippers:
| Alcohols |
Methanol, ethanol, propanols,
butanols, amyl alcohol |
| Ketones |
MEK, acetone, MIBK |
| Aromatics |
Benzene, toluene, xylenes, styrene, cumene, alpha methyl
styrene, ethylbenzene, naphthalenes |
| Aliphatics |
Hexane, heptane, cyclohexane |
| Acetates |
Methyl acetate, ethyl acetate, propyl and butyl acetates, amyl
acetate |
| Chlorinated
Hydrocarbons |
Methylene chloride (dichloromethane),
chloroform, carbon tetrachloride, ethylene dichloride, TCE's |
| Others |
Acetaldehyde, acetonitrile, ammonia, dioxane, formaldehyde, H2S,
HCN, isopropyl ether, TEA, THF |
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Koch Modular
Process Systems, LLC.
Pilot Plant Services Group
45 Eisenhower Drive Paramus, NJ 07652
Tel: (201) 368-2929 Fax: (201) 368-8989
Email: pilotplant@modular-process.com
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| Pilot Plant Testing - Distillation - Extraction -
VLE - LLE - Complete Process Development |
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2000, Koch Modular Process Systems, LLC. All Rights Reserved
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